Industry 5.0 Software

AI-ready plant software: data pipelines, operator interfaces, and production reporting for the Industry 5.0 factory floor.

What we deliver

We build the software layer above the control system: SCADA and HMI applications that operators can use without a manual, production and shift reporting that matches how the plant is actually measured, and the data pipelines that move plant-floor data into the systems that need it. These pipelines also carry the data that any AI model on site depends on. Analytics projects fail more often on unreliable plant data than on the modelling, so this layer is usually built first when a project is heading toward decision support.

Capabilities

Plant-floor software held to the same standards as the control system underneath it.

›SCADA and HMI application development
›Production and shift reporting for plant operations
›Historian and sensor data pipelines
›Operator tooling and interface design
›Reporting and audit-trail systems
›Integration with MES and ERP systems

plc.adente.ai/dashboard

Project Steps

Completed

Selected

Scenario Analysis

3-Station Sorting Conveyor

# Conveyor Sorting System

## System Overview
Automated 3-station sorting conveyor for product classification based on size detection.

## Process Flow
1. Products enter via infeed conveyor
2. Optical sensors detect product dimensions
3. PLC calculates routing based on size thresholds
4. Pneumatic diverters route products to stations:
   - Station 1: Small items (< 100mm)
   - Station 2: Medium items (100-250mm)
   - Station 3: Large items (> 250mm)

## Safety Requirements
- Emergency stop circuit (Category 3, PLd)
- Light curtains at each station
- Safety interlocks on access doors
- Two-hand control for manual mode

## Operating Modes
- AUTO: Fully automatic operation
- MANUAL: Step-by-step control
- MAINTENANCE: Bypasses for service

## Performance Targets
- Throughput: 30 items/minute
- Sorting accuracy: 99.5%

Industries Served

Software for environments where every decision is logged and audited.

›Mining & mineral processing
›Process plants
›Industrial automation
›Smart manufacturing

Vision-Guided Robotics & Inspection

Discuss a project with our engineers

Our engineering team is available to scope new projects, evaluate retrofits, and review system requirements.